[go: up one dir, main page]

IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v223y2018icp358-368.html
   My bibliography  Save this article

Application of eccentric-swirl-secondary-air combustion technology for high-efficiency and low-NOx performance on a large-scale down-fired boiler with swirl burners

Author

Listed:
  • Wang, Qingxiang
  • Chen, Zhichao
  • Wang, Liang
  • Zeng, Lingyan
  • Li, Zhengqi
Abstract
A 300-MWe anthracite and down-fired boiler equipped with swirl burners, which was retrofitted with the previously proposed deep-air-staging combustion technology to reduce particularly high NOx emissions, still suffered from high carbon content in fly ash (despite this content being slightly lower than that before retrofit) on basis of significant NOx reduction. To comprehensively produce a high-burnout and low-NOx setting, a novel combustion technology was proposed in which relative to the axis of the primary air duct, the axes of the inner and outer secondary air ducts of the swirl burner shift away from the furnace center, and this technology is called an eccentric-swirl-secondary-air combustion technology. The coaxial symmetrical arrangements of primary and secondary air ducts for traditional swirl burners are broken. Full-scale industrial measurements under original, deep-air-staging and eccentric-swirl-secondary-air combustion technologies with respect to different loads (i.e., 180, 250, and 300 MWe) were carried out to compare and analyze the validity of and improvement offered by the eccentric-swirl-secondary-air combustion technology. Under different boiler loads, especially at low and middle loads, compared with original and deep-air-staging combustion technologies, eccentric-swirl-secondary-air combustion technology markedly extends the penetration depth of coal/air flow and recirculation regions below arches. The thermal resistance between primary coal/air flow and high-temperature flue gas at the furnace center is reduced further, and the ignition of pulverized coal is timelier. The heating gradient in the burner outlet zone is maintained throughout, and the flame fullness in the primary combustion zone increases. The above three aspects contribute to pulverized coal burnout. Similar to deep-air-staging combustion technology, a low-oxygen and strong reducing atmosphere was formed in the primary combustion zone to reduce NOx formation due to the introduction of overfire air. Compared with deep-air-staging combustion technology, for the eccentric-swirl-secondary-air combustion technology, the air staged combustion in the furnace is improved further, and pulverized coal combustion in the primary combustion zone is more well distributed, which is beneficial to further reducing NOx emissions. The results of low-NOx and high-efficiency performance show that compared with the original boiler, NOx emissions and carbon content in fly ash for the boiler with the eccentric-swirl-secondary-air combustion technology are significantly reduced by above 42% and 32.5 to 20.7% at loads of 180, 250 and 300 MWe, respectively.

Suggested Citation

  • Wang, Qingxiang & Chen, Zhichao & Wang, Liang & Zeng, Lingyan & Li, Zhengqi, 2018. "Application of eccentric-swirl-secondary-air combustion technology for high-efficiency and low-NOx performance on a large-scale down-fired boiler with swirl burners," Applied Energy, Elsevier, vol. 223(C), pages 358-368.
  • Handle: RePEc:eee:appene:v:223:y:2018:i:c:p:358-368
    DOI: 10.1016/j.apenergy.2018.04.064
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261918306251
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.apenergy.2018.04.064?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Ma, Lun & Fang, Qingyan & Tan, Peng & Zhang, Cheng & Chen, Gang & Lv, Dangzhen & Duan, Xuenong & Chen, Yiping, 2016. "Effect of the separated overfire air location on the combustion optimization and NOx reduction of a 600MWe FW down-fired utility boiler with a novel combustion system," Applied Energy, Elsevier, vol. 180(C), pages 104-115.
    2. Blakemore, F. B. & Davies, C. & Isaac, J. G., 2001. "Effects of changes in the UK energy-demand and environmental legislation on atmospheric pollution by oxides of nitrogen and black smoke," Applied Energy, Elsevier, vol. 68(1), pages 83-117, January.
    3. Wang, Qingxiang & Chen, Zhichao & Wang, Jiaquan & Zeng, Lingyan & Zhang, Xin & Li, Xiaoguang & Li, Zhengqi, 2018. "Effects of secondary air distribution in primary combustion zone on combustion and NOx emissions of a large-scale down-fired boiler with air staging," Energy, Elsevier, vol. 165(PB), pages 399-410.
    4. Kuang, Min & Yang, Guohua & Zhu, Qunyi & Ti, Shuguang & Wang, Zhenfeng, 2017. "Effect of burner location on flow-field deflection and asymmetric combustion in a 600MWe supercritical down-fired boiler," Applied Energy, Elsevier, vol. 206(C), pages 1393-1405.
    5. Chen, Zhichao & Wang, Qingxiang & Zhang, Xiaoyan & Zeng, Lingyan & Zhang, Xin & He, Tao & Liu, Tao & Li, Zhengqi, 2017. "Industrial-scale investigations of anthracite combustion characteristics and NOx emissions in a retrofitted 300 MWe down-fired utility boiler with swirl burners," Applied Energy, Elsevier, vol. 202(C), pages 169-177.
    6. Fan, J.R. & Liang, X.H. & Chen, L.H. & Cen, K.F., 1998. "Modeling of NOx emissions from a W-shaped boiler furnace under different operating conditions," Energy, Elsevier, vol. 23(12), pages 1051-1055.
    7. Kuang, Min & Li, Zhengqi, 2014. "Review of gas/particle flow, coal combustion, and NOx emission characteristics within down-fired boilers," Energy, Elsevier, vol. 69(C), pages 144-178.
    8. Wang, Qingxiang & Chen, Zhichao & Che, Miaomiao & Zeng, Lingyan & Li, Zhengqi & Song, Minhang, 2016. "Effect of different inner secondary-air vane angles on combustion characteristics of primary combustion zone for a down-fired 300-MWe utility boiler with overfire air," Applied Energy, Elsevier, vol. 182(C), pages 29-38.
    9. Hodžić, Nihad & Kazagić, Anes & Smajević, Izet, 2016. "Influence of multiple air staging and reburning on NOx emissions during co-firing of low rank brown coal with woody biomass and natural gas," Applied Energy, Elsevier, vol. 168(C), pages 38-47.
    10. Zeng, Lingyan & Song, Minhang & Li, Xiaoguang & Liu, Yibo & Li, Zhengqi & Chen, Zhichao, 2017. "Factors affecting the downward flame depth in a 600 MW down-fired boiler incorporating multiple-injection and multiple-staging technology," Energy, Elsevier, vol. 118(C), pages 333-344.
    11. Ti, Shuguang & Chen, Zhichao & Li, Zhengqi & Kuang, Min & Xu, Guangyin & Lai, Jinping & Wang, Zhenfeng, 2018. "Influence of primary air cone length on combustion characteristics and NOx emissions of a swirl burner from a 0.5 MW pulverized coal-fired furnace with air staging," Applied Energy, Elsevier, vol. 211(C), pages 1179-1189.
    12. Staiger, B. & Unterberger, S. & Berger, R. & Hein, Klaus R.G., 2005. "Development of an air staging technology to reduce NOx emissions in grate fired boilers," Energy, Elsevier, vol. 30(8), pages 1429-1438.
    13. Chen, Zhichao & Wang, Qingxiang & Wang, Bingnan & Zeng, Lingyan & Che, Miaomiao & Zhang, Xin & Li, Zhengqi, 2017. "Anthracite combustion characteristics and NOx formation of a 300MWe down-fired boiler with swirl burners at different loads after the implementation of a new combustion system," Applied Energy, Elsevier, vol. 189(C), pages 133-141.
    14. You, C.F. & Xu, X.C., 2010. "Coal combustion and its pollution control in China," Energy, Elsevier, vol. 35(11), pages 4467-4472.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Hong-Wei Shi & Hai-Peng Wang, 2023. "Research on Full Premixed Combustion and Emission Characteristics of Non-Electric Gas Boiler," Energies, MDPI, vol. 16(21), pages 1-28, November.
    2. Zhang, Xin & Chen, Zhichao & Hou, Jian & Liu, Zheng & Zeng, Lingyan & Li, Zhengqi, 2022. "Evaluation of wide-range coal combustion performance of a novel down-fired combustion technology based on gas–solid two-phase flow characteristics," Energy, Elsevier, vol. 248(C).
    3. Zhang, Qunli & Niu, Yu & Yang, Xiaohu & Sun, Donghan & Xiao, Xin & Shen, Qi & Wang, Gang, 2020. "Experimental study of flue gas condensing heat recovery synergized with low NOx emission system," Applied Energy, Elsevier, vol. 269(C).
    4. Ouyang, Ziqu & Song, Wenhao & Li, Shiyuan & Liu, Jingzhang & Ding, Hongliang, 2020. "Experiment study on NOx emission characteristics of the ultra-low volatile fuel in a 2 MW novel pulverized fuel self-sustained preheating combustor," Energy, Elsevier, vol. 209(C).
    5. Wu, Haiqian & Kuang, Min & Wang, Jialin & Zhao, Xiaojuan & Yang, Guohua & Ti, Shuguang & Ding, Jieyi, 2020. "Lower-arch location effect on the flow field, coal combustion, and NOx formation characteristics in a cascade-arch, down-fired furnace," Applied Energy, Elsevier, vol. 268(C).
    6. Xiao, Guolin & Gao, Xiaori & Lu, Wei & Liu, Xiaodong & Asghar, Aamer Bilal & Jiang, Liu & Jing, Wenlin, 2023. "A physically based air proportioning methodology for optimized combustion in gas-fired boilers considering both heat release and NOx emissions," Applied Energy, Elsevier, vol. 350(C).
    7. Wang, Qingxiang & Chen, Zhichao & Han, Hui & Zeng, Lingyan & Li, Zhengqi, 2019. "Experimental characterization of anthracite combustion and NOx emission for a 300-MWe down-fired boiler with a novel combustion system: Influence of primary and vent air distributions," Applied Energy, Elsevier, vol. 238(C), pages 1551-1562.
    8. Zhu, Shujun & Hui, Jicheng & Lyu, Qinggang & Ouyang, Ziqu & Zeng, Xiongwei & Zhu, Jianguo & Liu, Jingzhang & Cao, Xiaoyang & Zhang, Xiaoyu & Ding, Hongliang & Liu, Yuhua, 2023. "Experimental study on pulverized coal swirl-opposed combustion preheated by a circulating fluidized bed. Part A. Wide-load operation and low-NOx emission characteristics," Energy, Elsevier, vol. 284(C).
    9. Chen, Heng & Wu, Yunyun & Qi, Zhen & Chen, Qiao & Xu, Gang & Yang, Yongping & Liu, Wenyi, 2019. "Improved combustion air preheating design using multiple heat sources incorporating bypass flue in large-scale coal-fired power unit," Energy, Elsevier, vol. 169(C), pages 527-541.
    10. Ren, Shoujun & Yang, Haolin & Wang, Xiaohan, 2021. "The oxygen-deficient combustion and its effect on the NOx emission in a localized stratified vortex-tube combustor," Energy, Elsevier, vol. 235(C).
    11. Zhang, R.C. & Bai, N.J. & Fan, W.J. & Huang, X.Y. & Fan, X.Q., 2019. "Influence of flame stabilization and fuel injection modes on the flow and combustion characteristics of gas turbine combustor with cavity," Energy, Elsevier, vol. 189(C).
    12. Wang, Qingxiang & Chen, Zhichao & Li, Liankai & Zeng, Lingyan & Li, Zhengqi, 2020. "Achievement in ultra-low-load combustion stability for an anthracite- and down-fired boiler after applying novel swirl burners: From laboratory experiments to industrial applications," Energy, Elsevier, vol. 192(C).
    13. Ma, Lun & Fang, Qingyan & Yin, Chungen & Wang, Huajian & Zhang, Cheng & Chen, Gang, 2019. "A novel corner-fired boiler system of improved efficiency and coal flexibility and reduced NOx emissions," Applied Energy, Elsevier, vol. 238(C), pages 453-465.
    14. Wang, Jialin & Kuang, Min & Zhao, Xiaojuan & Wu, Haiqian & Ti, Shuguang & Chen, Chuyang & Jiao, Long, 2020. "Trends of the low-NOx and high-burnout combustion characteristics in a cascade-arch, W-shaped flame furnace regarding with the staged-air angle," Energy, Elsevier, vol. 212(C).
    15. Chen, Zhichao & Qiao, Yanyu & Guan, Shuo & Wang, Zhenwang & Zheng, Yu & Zeng, Lingyan & Li, Zhengqi, 2022. "Effect of inner and outer secondary air ratios on ignition, C and N conversion process of pulverized coal in swirl burner under sub-stoichiometric ratio," Energy, Elsevier, vol. 239(PD).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Wang, Qingxiang & Chen, Zhichao & Han, Hui & Zeng, Lingyan & Li, Zhengqi, 2019. "Experimental characterization of anthracite combustion and NOx emission for a 300-MWe down-fired boiler with a novel combustion system: Influence of primary and vent air distributions," Applied Energy, Elsevier, vol. 238(C), pages 1551-1562.
    2. Wang, Qingxiang & Chen, Zhichao & Wang, Jiaquan & Zeng, Lingyan & Zhang, Xin & Li, Xiaoguang & Li, Zhengqi, 2018. "Effects of secondary air distribution in primary combustion zone on combustion and NOx emissions of a large-scale down-fired boiler with air staging," Energy, Elsevier, vol. 165(PB), pages 399-410.
    3. Chen, Zhichao & Wang, Qingxiang & Zhang, Xiaoyan & Zeng, Lingyan & Zhang, Xin & He, Tao & Liu, Tao & Li, Zhengqi, 2017. "Industrial-scale investigations of anthracite combustion characteristics and NOx emissions in a retrofitted 300 MWe down-fired utility boiler with swirl burners," Applied Energy, Elsevier, vol. 202(C), pages 169-177.
    4. Chen, Zhichao & Wang, Qingxiang & Wang, Bingnan & Zeng, Lingyan & Che, Miaomiao & Zhang, Xin & Li, Zhengqi, 2017. "Anthracite combustion characteristics and NOx formation of a 300MWe down-fired boiler with swirl burners at different loads after the implementation of a new combustion system," Applied Energy, Elsevier, vol. 189(C), pages 133-141.
    5. Kuang, Min & Yang, Guohua & Zhu, Qunyi & Ti, Shuguang & Wang, Zhenfeng, 2017. "Effect of burner location on flow-field deflection and asymmetric combustion in a 600MWe supercritical down-fired boiler," Applied Energy, Elsevier, vol. 206(C), pages 1393-1405.
    6. Choi, Minsung & Park, Yeseul & Li, Xinzhuo & Kim, Kibeom & Sung, Yonmo & Hwang, Taegam & Choi, Gyungmin, 2021. "Numerical evaluation of pulverized coal swirling flames and NOx emissions in a coal-fired boiler: Effects of co- and counter-swirling flames and coal injection modes," Energy, Elsevier, vol. 217(C).
    7. Ti, Shuguang & Chen, Zhichao & Li, Zhengqi & Kuang, Min & Xu, Guangyin & Lai, Jinping & Wang, Zhenfeng, 2018. "Influence of primary air cone length on combustion characteristics and NOx emissions of a swirl burner from a 0.5 MW pulverized coal-fired furnace with air staging," Applied Energy, Elsevier, vol. 211(C), pages 1179-1189.
    8. Ouyang, Ziqu & Song, Wenhao & Li, Shiyuan & Liu, Jingzhang & Ding, Hongliang, 2020. "Experiment study on NOx emission characteristics of the ultra-low volatile fuel in a 2 MW novel pulverized fuel self-sustained preheating combustor," Energy, Elsevier, vol. 209(C).
    9. Wu, Haiqian & Kuang, Min & Wang, Jialin & Zhao, Xiaojuan & Yang, Guohua & Ti, Shuguang & Ding, Jieyi, 2020. "Lower-arch location effect on the flow field, coal combustion, and NOx formation characteristics in a cascade-arch, down-fired furnace," Applied Energy, Elsevier, vol. 268(C).
    10. Ling, Zhongqian & Ling, Bo & Kuang, Min & Li, Zhengqi & Lu, Ye, 2017. "Comparison of airflow, coal combustion, NOx emissions, and slagging characteristics among three large-scale MBEL down-fired boilers manufactured at different times," Applied Energy, Elsevier, vol. 187(C), pages 689-705.
    11. Chen, Zhichao & Qiao, Yanyu & Guan, Shuo & Wang, Zhenwang & Zheng, Yu & Zeng, Lingyan & Li, Zhengqi, 2022. "Effect of inner and outer secondary air ratios on ignition, C and N conversion process of pulverized coal in swirl burner under sub-stoichiometric ratio," Energy, Elsevier, vol. 239(PD).
    12. Qiao, Yanyu & Li, Song & Jing, Xinjing & Chen, Zhichao & Fan, Subo & Li, Zhengqi, 2022. "Combustion and NOx formation characteristics from a 330 MWe retrofitted anthracite-fired utility boiler with swirl burner under deeply-staged-combustion," Energy, Elsevier, vol. 258(C).
    13. Zeng, Guang & Xu, Mingchen & Tu, Yaojie & Li, Zhenwei & Cai, Yongtie & Zheng, Zhimin & Tay, Kunlin & Yang, Wenming, 2020. "Influences of initial coal concentration on ignition behaviors of low-NOx bias combustion technology," Applied Energy, Elsevier, vol. 278(C).
    14. Yuan, Zhenhua & Chen, Zhichao & Wu, Xiaolan & Zhang, Ning & Bian, Liguo & Qiao, Yanyu & Li, Jiawei & Li, Zhengqi, 2022. "An innovative low-NOx combustion technology for industrial pulverized coal boiler: Gas-particle flow characteristics with different radial-air-staged levels," Energy, Elsevier, vol. 260(C).
    15. Ma, Lun & Fang, Qingyan & Yin, Chungen & Wang, Huajian & Zhang, Cheng & Chen, Gang, 2019. "A novel corner-fired boiler system of improved efficiency and coal flexibility and reduced NOx emissions," Applied Energy, Elsevier, vol. 238(C), pages 453-465.
    16. Zhang, Xin & Chen, Zhichao & Hou, Jian & Liu, Zheng & Zeng, Lingyan & Li, Zhengqi, 2022. "Evaluation of wide-range coal combustion performance of a novel down-fired combustion technology based on gas–solid two-phase flow characteristics," Energy, Elsevier, vol. 248(C).
    17. Ti, Shuguang & Kuang, Min & Wang, Haopeng & Xu, Guangyin & Niu, Cong & Liu, Yannan & Wang, Zhenfeng, 2020. "Experimental combustion characteristics and NOx emissions at 50% of the full load for a 600-MWe utility boiler: Effects of the coal feed rate for various mills," Energy, Elsevier, vol. 196(C).
    18. Kuang, Min & Wu, Haiqian & Zhu, Qunyi & Ti, Shuguang, 2018. "Establishing an overall symmetrical combustion setup for a 600 MWe supercritical down-fired boiler: A numerical and cold-modeling experimental verification," Energy, Elsevier, vol. 147(C), pages 208-225.
    19. Kuang, Min & Zhu, Qunyi & Ling, Zhongqian & Ti, Shuguang & Li, Zhengqi, 2017. "Improving gas/particle flow deflection and asymmetric combustion of a 600 MWe supercritical down-fired boiler by increasing its upper furnace height," Energy, Elsevier, vol. 127(C), pages 581-593.
    20. Wang, Jialin & Kuang, Min & Zhao, Xiaojuan & Wu, Haiqian & Ti, Shuguang & Chen, Chuyang & Jiao, Long, 2020. "Trends of the low-NOx and high-burnout combustion characteristics in a cascade-arch, W-shaped flame furnace regarding with the staged-air angle," Energy, Elsevier, vol. 212(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:223:y:2018:i:c:p:358-368. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.