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An efficient MIP model for the capacitated lot-sizing and scheduling problem with sequence-dependent setups

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  • Kovcs, Andrs
  • Brown, Kenneth N.
  • Tarim, S. Armagan
Abstract
This paper presents a novel mathematical programming approach to the single-machine capacitated lot-sizing and scheduling problem with sequence-dependent setup times and setup costs. The approach is partly based on the earlier work of Haase and Kimms [2000. Lot sizing and scheduling with sequence-dependent setup costs and times and efficient rescheduling opportunities. International Journal of Production Economics 66(2), 159-169] which determines during pre-processing all item sequences that can appear in given time periods in optimal solutions. We introduce a new mixed-integer programming model in which binary variables indicate whether individual items are produced in a period, and parameters for this program are generated by a heuristic procedure in order to establish a tight formulation. Our model allows us to solve in reasonable time instances where the product of the number of items and number of time periods is at most 60-70. Compared to known optimal solution methods, it solves significantly larger problems, often with orders of magnitude speedup.

Suggested Citation

  • Kovcs, Andrs & Brown, Kenneth N. & Tarim, S. Armagan, 2009. "An efficient MIP model for the capacitated lot-sizing and scheduling problem with sequence-dependent setups," International Journal of Production Economics, Elsevier, vol. 118(1), pages 282-291, March.
    • Handle: RePEc:eee:proeco:v:118:y:2009:i:1:p:282-291
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    References listed on IDEAS

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    1. Meyr, H., 2000. "Simultaneous Lotsizing and Scheduling by combining Local Search with Dual Reoptimization," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 39380, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    2. Kampf, M. & Kochel, P., 2006. "Simulation-based sequencing and lot size optimisation for a production-and-inventory system with multiple items," International Journal of Production Economics, Elsevier, vol. 104(1), pages 191-200, November.
    3. Meyr, Herbert, 2002. "Simultaneous lotsizing and scheduling on parallel machines," European Journal of Operational Research, Elsevier, vol. 139(2), pages 277-292, June.
    4. Drexl, A. & Kimms, A., 1997. "Lot sizing and scheduling -- Survey and extensions," European Journal of Operational Research, Elsevier, vol. 99(2), pages 221-235, June.
    5. MARCHAND, Hugues & MARTIN, Alexander & WEISMANTEL, Robert & WOLSEY, Laurence, 2002. "Cutting planes in integer and mixed integer programming," LIDAM Reprints CORE 1567, Université catholique de Louvain, Center for Operations Research and Econometrics (CORE).
    6. Gaetan Belvaux & Laurence A. Wolsey, 2001. "Modelling Practical Lot-Sizing Problems as Mixed-Integer Programs," Management Science, INFORMS, vol. 47(7), pages 993-1007, July.
    7. Meyr, H., 2000. "Simultaneous lotsizing and scheduling by combining local search with dual reoptimization," European Journal of Operational Research, Elsevier, vol. 120(2), pages 311-326, January.
    8. BELVAUX, Gaetan & WOLSEY, Laurence A., 2001. "Modelling practical lot-sizing problems as mixed-integer programs," LIDAM Reprints CORE 1516, Université catholique de Louvain, Center for Operations Research and Econometrics (CORE).
    9. Haase, Knut & Kimms, Alf, 2000. "Lot sizing and scheduling with sequence-dependent setup costs and times and efficient rescheduling opportunities," International Journal of Production Economics, Elsevier, vol. 66(2), pages 159-169, June.
    10. Meyr, H., 2002. "Simultaneous Lotsizing and Scheduling on Parallel Machines," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 36065, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    11. Karimi, B. & Fatemi Ghomi, S. M. T. & Wilson, J. M., 2003. "The capacitated lot sizing problem: a review of models and algorithms," Omega, Elsevier, vol. 31(5), pages 365-378, October.
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    Cited by:

    1. Bruno, Giuseppe & Genovese, Andrea & Piccolo, Carmela, 2014. "The capacitated Lot Sizing model: A powerful tool for logistics decision making," International Journal of Production Economics, Elsevier, vol. 155(C), pages 380-390.
    2. Koulamas, Christos & Kyparisis, George J., 2010. "Single-machine scheduling problems with past-sequence-dependent delivery times," International Journal of Production Economics, Elsevier, vol. 126(2), pages 264-266, August.
    3. Tiacci, Lorenzo & Saetta, Stefano, 2012. "Demand forecasting, lot sizing and scheduling on a rolling horizon basis," International Journal of Production Economics, Elsevier, vol. 140(2), pages 803-814.
    4. Sun, Lin-Hui & Sun, Lin-Yan & Wang, Ming-Zheng & Wang, Ji-Bo, 2012. "Flow shop makespan minimization scheduling with deteriorating jobs under dominating machines," International Journal of Production Economics, Elsevier, vol. 138(1), pages 195-200.
    5. Karina Copil & Martin Wörbelauer & Herbert Meyr & Horst Tempelmeier, 2017. "Simultaneous lotsizing and scheduling problems: a classification and review of models," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 39(1), pages 1-64, January.
    6. Mac Cawley, Alejandro & Maturana, Sergio & Pascual, Rodrigo & Tortorella, Guilherme Luz, 2022. "Scheduling wine bottling operations with multiple lines and sequence-dependent set-up times: Robust formulation and a decomposition solution approach," European Journal of Operational Research, Elsevier, vol. 303(2), pages 819-839.
    7. Guimarães, Luis & Klabjan, Diego & Almada-Lobo, Bernardo, 2013. "Pricing, relaxing and fixing under lot sizing and scheduling," European Journal of Operational Research, Elsevier, vol. 230(2), pages 399-411.
    8. Ferreira, Deisemara & Clark, Alistair R. & Almada-Lobo, Bernardo & Morabito, Reinaldo, 2012. "Single-stage formulations for synchronised two-stage lot sizing and scheduling in soft drink production," International Journal of Production Economics, Elsevier, vol. 136(2), pages 255-265.

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