The first iMac was a revolution: An all-in-one computer that put everything — display, processor, graphics, storage, memory, and more — inside one simple, stylish enclosure. Today iMac includes the most advanced, most brilliant desktop display we’ve ever built, and it’s filled with the latest high-performance technologies. Yet it’s still just 5 mm thin at its edge.
Seamless design.
One of the biggest challenges our engineers faced with the iMac enclosure was how to join the front to the back. The enclosure is so thin, it’s not possible to weld the pieces using traditional methods. So we searched far and wide for other ideas, and we found one in a process called friction-stir welding. It’s commonly used on airplane wings, rocket booster tanks, and other parts that simply can’t fail. This process uses a combination of intense friction-generated heat and pressure to intermix the molecules of the two aluminum surfaces — creating a seamless, precise, and superstrong join. You may not see it, but this iMac wouldn’t be possible without it.